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Summary

Aluminium transformers have a higher volume but lower mass than copper ones, with better short-term over-load capability. The choice between aluminium and copper depends on technical project specifications or client preference, with both materials having pros and cons. Aluminium has a higher thermal expansion coefficient, matching that of epoxy resin, and a higher specific heat capacity, resulting in improved short-time overload capability. The dielectric performance of aluminium and copper is considered identical, and there is a negligible difference in overall efficiency between the two materials. Aluminium windings have the same hot-spot temperatures as copper, and the trend towards more efficient transformers may make aluminium a more economical choice for achieving lower load losses.

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Aluminium transformers have a higher volume but lower mass than copper ones, with better short-term over-load capability.

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