Cyclonic Debris Removal System: Revolutionizing Machine Tool Coolant Maintenance.pdf

22100-A_CaseStudy_v1.1-1-1.pdf
Preview of Cyclonic Debris Removal System: Revolutionizing Machine Tool Coolant Maintenance
🔗 Source: mp-systems.net
📊 Size: 787 KB
📄 Pages: 2 pages
⬇️ Downloads: 41

Summary

Shops spend significant time and resources cleaning coolant tanks and repairing machinery damaged by running dirty coolant, especially in high production machining centers cutting cast iron or aluminum. Existing solutions are either time-consuming or ineffective.

Solution: Cyclonic Debris Removal (CDR) System
MP Systems' CDR uses hydro-cyclone technology to separate fine debris from coolant at a rapid pace. Designed by Kyle Quintin, the system features:
- Multiple engineered hydro-cyclones for efficient debris separation.
- A 15-gallon settling tank requiring only about 5 minutes of hands-on maintenance per month.

Design and Development:
- Kyle Quintin, MP Systems' Lead Design Engineer, noticed a widespread struggle among high production customers to manage coolant debris buildup.
- After 12 months of research and experimentation, Quintin developed the CDR using cyclonic filtration technology.
- He focused on detailed design and proprietary angles, significantly improving the system's effectiveness.

Market Response:
- MP Systems sold and installed the first CDR systems a year ago.
- The solution freed up significant manpower, saving shops an average of $10,000 per year in labor and lost part costs per machine.
- Shops often order multiple CDR units after their initial purchase, with a 9/10 average increase in total productivity.

Description

MP Systems' lead design engineer, Kyle Quintin, developed a Cyclonic Debris Removal System (CDR) to address a significant issue: time-consuming machine maintenance due to dirty coolant. This innovative solution streamlines cleaning processes with a compact, efficient system, saving shops time and resources.

Technical Information

  • File Format: PDF
  • File Size: 787 KB
  • Pages: 2
  • Language: EN
  • Total Downloads: 41
  • Last Updated: 2 months ago

Document Overview

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